OEM/ODM Die Casting Cable Clamps & Clips Manufacturer

Want to find a manufacturer of affordable and quality electrical cable clamp? Junying is a reliable partner for you. We have more than 10 years of experience in connectors and cable clamps production with aluminum casting service and hot chamber die casting, here is our product display of some die casting cable clips/clamps, whether you need circular connectors, straight cable clamp, bushing cable clamp, electrical cable clamp or other custom connectors, please feel free to send your inquiry to us, we’ ll try our best to provide a satisfying solution.

What are Wire Cable Clamps?

Cable clamps, also known as cable clamps, are special clamps used to fix cables after laying and installation, to keep the cables in the correct position and prevent the cables from moving due to external force or weight. The cable clamps can ensure that the cables are neatly arranged after laying, without cross arrangement, and can prevent eddy current loss. It is a new, beautiful and practical cable fixing product.

What are Wire Cable Clamps Used For?

Cable clamps have been widely used in the fixing of building branch cables, flame-retardant cables, fire-resistant cables, tunnel cables, mining cables, wind power cables, power transmission and distribution high-voltage cables and wiring. In some cases, cable clamps can completely replace cable bridges.

Why Choose Die Casting Tooling & Cable Clamps?

High Precision and High Quality‌: The die casting process can inject molten metal into the mold under high pressure to produce durable parts with strict tolerances and complex geometries. This process can ensure the dimensional accuracy and surface quality of the cable clamps, meeting high manufacturing standards‌. ‌Strength and durability‌: Die castings crystallize under high pressure, with fine grains, dense structure, and high strength and hardness. This allows the cable clamps to withstand greater mechanical stress during use and extend their service life‌.

Production efficiency and cost-effectiveness‌: Die casting has high production efficiency and can produce cable clamps in large quantities, while reducing processing allowances and reducing production costs. In addition, the high surface finish of die castings reduces the need for subsequent processing, further reducing overall costs‌.

Adapt to complex shapes‌: The die casting process is suitable for manufacturing thin-walled parts with complex shapes, and can clearly cast castings with extremely thin walls and extremely complex shapes. This allows cable clamps to be designed into various complex shapes to meet different installation requirements.

Various material choices‌: The die-casting process can use a variety of different types of metal materials, such as aluminum alloys, zinc alloys, magnesium alloys, etc. These materials have good thermal conductivity, electrical conductivity and cutting properties, and are suitable for making cable clamps‌.

Why Choose JunYing for OEM/OEM Die Casting Clamps & Clips?

Connectivity cable clamp directly affect the normal operation of the equipment, so the selection of cable clamps is very important. JunYing is 100% focused on every link of design, production, and quality control to ensure that customers get the best quality OEM/ODM Cable Clamps at the lowest cost from us

Precision machining process

1. Mold development stage: 3D modeling is used for tolerance analysis, and the mold life must reach more than 100.000 times

2. Die casting: low-pressure casting is implemented in the temperature range of 680-720℃, and the holding time is not less than 120 seconds

3. Machining: CNC machine tools complete the reference surface milling, and the drilling accuracy is controlled at ±0.05mm

4. Surface treatment: anodized film thickness 15-20μm, salt spray test must pass the 500-hour standard

Full process quality monitoring system

1. Spectrometer detects the composition of raw materials, in line with international standards

2. Three-coordinate measuring machine for shape and position tolerance detection, key dimensions full inspection

3. Universal testing machine verifies tensile strength, requirement ≥160MPa

4. Conductive test uses micro-ohmmeter, contact resistance ≤50μΩ

5. In the production of connector parts, we attach great importance to quality management, especially the aluminum alloy material, during the aluminum die casting process, we use A380 aluminum alloy with material certification. The defects of aluminum castings will affect the life of connectors, we’ll strict control each step in the process and optimized the problems.

6. The aluminum and zinc circular connector clamp will have an important structure, which is the thread. The size of the thread is very important, and it is very difficult to detect in batch. If the threaded connector is too loose, it will fall off due to the long-term vibration of the machine. We customize different thread plug gauge to control the tightness of connector parts after electroplating.

We can complete the design and production of wire cable according to the needs of customers clamps, and then by strictly implementing the above process specifications, it can ensure that the products meet the standard requirements of the power industry and meet the use requirements under different working conditions.

Junying (Diecasting-mould.com) is a top metal castings manufacturer and precision hardware supplier, with extensive experiences in aluminum alloy die casting, zinc alloy die casting, and CNC machining, we are capable to complete mass production of custom die casting cable clamps in high speed and on-time delivery. We have deep and friendly cooperation with lots of telecommunication cable companies and machine equipment companies in the United States, Canada, Switzerland, and Australia. More than 100 sets of circular connector clamps are exported to our customers worldwide. Die-cast cable clips are an important customization project at Junying.