Processing Method
A356 → Casting alloy (Al–Si–Mg family). Poured into molds, excellent for complex shapes.
6061 → Wrought alloy (Al–Mg–Si family). Rolled, extruded, or forged, ideal for bars, plates, and structural sections.
Chemical Composition
A356: ~7% Si, ~0.3% Mg, trace Fe/Cu, balance Al.
6061: ~1% Mg, ~0.6% Si, ~0.3% Cu, ~0.2% Cr, balance Al.
Strengths
A356
Excellent corrosion resistance (better in marine/saltwater than 6061).
Castable → Can form complex geometries (engine blocks, wheels, housings).
Lighter Si content improves fluidity in casting.
6061
Higher toughness and ductility.
Better fatigue resistance.
Easier to machine and form (extrusions, plates).
More consistent properties (less porosity than cast alloys).
Applications
A356: Automotive wheels, aerospace castings, marine components, pump housings.
6061: Structural aerospace parts, frames, pipelines, pressure vessels, machining stock.
Which is Better?
It depends on how you’ll use it:
Choose A356 if → you need cast parts with complex shapes, good corrosion resistance, and cost-effective manufacturing in bulk.
Choose 6061 if → you need machined/extruded parts, higher ductility, toughness, or precision with fewer casting defects.