Although the manufacturing process flow of mineral material castings for different purposes will be different, in general, the manufacturing process flow is roughly the same, which can be divided into: raw material proportioning, mixing, mold making, component assembly, casting, tamping castings, and forming.
1) Raw material proportioning mineral castings are made of sand, filler, resin adhesive, curing agent, retarder and other raw materials in a certain percentage. The ratio of raw materials often has a greater impact on mineral castings. In addition, the type, hardness, particle size, shape and moisture content of sand and gravel will have a greater impact on the strength of mineral castings. Therefore, only through continuous research and development, testing and optimization of raw material ratio can better mineral castings be produced.
2) The process of uniform distribution and full mixing of various sands, fillers, adhesives and additives through a mixer or a CNC continuous mixer. The mixing time shall not be too short, otherwise the mixing is insufficient; At the same time, it is required to stir evenly to make the sand and gravel filler fully wetted, otherwise the performance of the products after casting will be affected.
3) The mold fabrication and component assembly shall pre fabricate the corresponding special mold, and integrate the damping characteristics of mineral casting materials such as wire pipes, hydraulic pipes, forklift grooves, cooling water pipes, chip removal grooves, steel parts and cast iron materials in other links into the mold in advance, so as to facilitate the overall casting and molding of the castings.
4) Pouring: Pour the fully mixed raw materials into the pre prepared mold. Similar to ordinary cast iron casting, this process should be completed as quickly as possible. At the same time, it is necessary to reduce bubbles through mechanical vibration, so that raw materials can be quickly and tightly combined. Compared with the casting of cast iron, the casting is completed at room temperature, with low energy consumption, meeting the requirements of low-carbon, energy-saving and environmental protection.
5) Curing.